IC693MDL734
经过分析和论证，CEPD决定采用MES来实现电柜生产的管理。同时MES也是公司的主营业务之一，采用西门子的软件集成系统-SIMATIC IT。项目组从需求调研到设计方案(FDS)，从系统开发中到试运行在历时6个月后MES系统开始在CEPD正式运行。 MES系统整合了CEPD车间所有与生产有关的流程和规范，整合了90%以上的生产数据、质量数据，这些实时的数据和生产状态都在系统中清晰可见，生产管理人员可以一目了然。粗略估算，生产每台电柜可因此节省生产工时成本和管理成本各一小时。更重要的是，MES系统帮助各环节的管理效率得到提升，加快了发现问题和分析问题的速度，这些对运营成本的降低难以估量。 CEPD MES上线之后，对于生产的增效节能带来了明显效果： 1. MES系统使得基本流程在系统中得到了固化，改变了以往个别人不按照流程做事的习惯；另外也使大量的信息和数据得以规范化，保证了信息传递的准确性； 2. 整个生产的信息和数据完整地、实时地采集到系统中，整个生产过程在系统中清晰可见，所有的生产数据、生产状态、质量数据、质量文件等，都可以便捷地、实时地获取；生产中的问题能及时地被发现和反馈； 3. 生产信息、生产指令都在系统中自动流转，改变了以往的人工指令方式； 4. 实现了整个生产环节中对物料的分析比较以及追踪，同时将重要物料的追踪信息传递到总部； 5. 实现了生产管理的无纸化，分料单、工时记录、质量记录、质量报告等都在系统中完成； 6. 自动地进行生产数据统计和分析，避免了大量的人工制作表格、计算，减少了错误。 另外，使用MES后也给各工作环节带来一定的效率提升，最直接的体现就是节省工时，每年可减少数十万元的工时成本，这还不包括打印文件所用的纸张、文具、文件存放空间等成本。可以说，CEPD MES是一个集生产精益与管理创新于一体的管理系统，融入了几乎所有的SFAE电柜制造管理经验，这些经验不但是经过实践了的，而且也经过了无数的改进和优化。后续，项目组仍将根据业务需求对系统进行改进完善，提升可靠性，为西门子在中国的工厂树立制造管理信息化的标杆。 IC693MDL734
IC693MDL734
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